WE PROVIDE A FULL RANGE OF INDUSTRIAL SOLUTIONS

EasyInspect in leather inspection, synthetic leather inspection, wood inspection, textile inspection, composite material inspection, glass fabric and prepreg inspection and many more.

EasyInspect uses Dr. Schenk’s unique MIDA Technology so one defect generates multiple images to deliver the most comprehensive material analysis on the market. Dr. Schenk inspection and measurement solutions are available for nearly every step in the production of materials with structured surfaces.

Fabric Coating

Measurements:

• Thickness
• Weight
• Density
• Same Spot
• Defect Detection

Temperature (Material, Fabric) and Dwell Time

Fabric temperature TDS

Application:

Monitoring of heat-treatment processes like drying, fixation, condensation, shrinkage, curing, crosslinking in textile, carpet, paper, foils

Sustainable impact

• Save energy and CO2

Due to the precise temperature monitoring and control of drying, heat setting and heat treatment processes with the TDS sensor, the energy input for this can be significantly reduced. And this in turn saves CO2.

• First-Time-Right-Principle

Rejects or second choice goods can be avoided thanks to process monitoring and the associated reproducibility. This saves both the use of materials and the costs involved.

Air Humidity, Exhaust Humidity

Exhaust humidity FS X

Application:

• Circulating and exhaust air humidity of industrial dryers of any kind (textile, paper, food, wood, building materials, chemistry, etc.)
• Control of exhaust humidity to save energy
• Control of circulating air humidity for a uniform drying climate to increase product quality
• Possibility to connect up to 3 humidity sensors FS X to the electronic box FS X Box

Sustainable impact

Save energy and CO2

• By optimizing the humidity inside dryers, the exhaust volume can be reduced (Reduction based on experience: 5.000 m3/h) and energy for drying set to a minimum.
• In turn, you reduce your carbon footprint dramatically. (Based on empirical values, this results in a saving of 152 t CO2/year).

Oxygen Measurement

Oxygen measurement OS

Application:

• Oxygen measurement device OS continuously measures oxygen content and steam saturation in textile steamers.

Sustainable impact

Save energy and CO2

• With the continuous, precise measurement of the oxygen content, the steam consumption can be controlled and reduced accordingly. This saves energy and lowers CO2 footprint

According to our practical experience, it is possible to save up to 50% of the steam consumption.

First-Time-Right-Principle

• Rejects or second choice goods can be avoided thanks to process monitoring and the associated reproducibility. This saves both the use of materials and the costs involved.

Moisture (Material, Fabric)

Residual moisture RR

Application

• Contact measurement even of very small residual moisture of textile, paper, leather, etc. by electrical conductivity measurement
• Monitoring of residual moisture across the fabric width

Measuring range:

• 1,0 … 20% for Cotton
• 0,1 …5% for Synthetics
• 0,2 … 10% for Polyamide
• 1,7 … 30% for Viscose

Sustainable impact

Save energy and CO2

• By continuously measuring and controlling the residual moisture, the energy used in various processes (such as drying, humidification, etc.) can be significantly reduced. This consequently makes it possible to reduce CO2 emissions.

First-Time-Right-Principle

• Rejects or second choice goods can be avoided thanks to process monitoring and the associated reproducibility. This saves both the use of materials and the costs involved.

PLEVA Process Box

Application: Microprocessor based evaluation box for:

• Up to 8 TDS sensors (fabric temperature/air temperature)
• 1 FS X sensor (air humidity)
• 1 RR sensor (residual moisture)

Sustainable impact

Save energy and CO2

• Through continuous process monitoring and control, a significant optimization of the production process is possible.
• Improved energy efficiency can be achieved, which in turn saves CO2.

First-Time-Right-Principle

• Due to optimized, more stable processes, a constant, high quality of the goods is ensured. This means that there are no expensive adjustments or second-choice goods, which saves valuable resources.

Application moisture AF 120 and residual moisture RF 120

Application:

• Stationary measurement of material moisture on web-type material without contact
• Moister of textile, carpet, nonwoven, glass cloth, tire cord, paper, cardboard, sandpaper, plywood, foils, sponge cloth, sausage skin, medical sector, building boards
• Water based add-ons like dye, chemicals, paste, foam, coating

Sustainable impact

Reduce chemical usage

• Only the required chemicals are used, which saves valuable resources.

Save energy and CO2

• Energy consumption for drying can be reduced to a minimum.

First-Time-Right-Principle

• Less rejected/second choice goods are produced.

Application moisture AF 310

Application:

Contactless measurement of material moisture on web-type material side/centre/side

Measurement of dye pick up after dye padder

• On-line monitoring of dyeing process
• Huge reduction of incorrect dyeings

Measurement of water based coating

• On-line monitoring of coating process
• Less consumption of add-on chemicals and better quality

Sustainable impact

Reduce chemical usage

• Only the required chemicals are used, which saves valuable resources.

Save energy and CO2

• Energy consumption for drying can be reduced to a minimum.

First-Time-Right-Principle

• Less rejected/second choice goods are produced.

Application, Add-on, Pick up (water based)

Application moisture AF 120 and residual moisture RF 120

Application:

• Stationary measurement of material moisture on web-type material without contact
• Moister of textile, carpet, nonwoven, glass cloth, tire cord, paper, cardboard, sandpaper, plywood, foils, sponge cloth, sausage skin, medical sector, building boards
• Water based add-ons like dye, chemicals, paste, foam, coating

Sustainable impact

Reduce chemical usage

• Only the required chemicals are used, which saves valuable resources.

Save energy and CO2

• Energy consumption for drying can be reduced to a minimum.

First-Time-Right-Principle

• Less rejected/second choice goods are produced.

Application moisture AF 310

Application:

Contactless measurement of material moisture on web-type material side/centre/side

Measurement of dye pick up after dye padder

• On-line monitoring of dyeing process
• Huge reduction of incorrect dyeings

Measurement of water based coating

• On-line monitoring of coating process
• Less consumption of add-on chemicals and better quality

Sustainable impact

Reduce chemical usage

• Only the required chemicals are used, which saves valuable resources.

Save energy and CO2

• Energy consumption for drying can be reduced to a minimum.

First-Time-Right-Principle

• Less rejected/second choice goods are produced.

Distortion, Textile Structure

StraightLiner SL smart

Applications:

• Automatic weft-straightening machine (weft-straightener) for woven and knitted fabrics up to maximum fabric widths of 3 m.
• Distortion detection with high-tech smart camera (up to 70 picks/cm) in reflected light with highest detection performance.
• Upgradeable with yarn density measurement CAM in the outlet of stenter frame/shrink machine for DensityMonitoring or DensityControl

Sustainable impact

First-Time-Right-Principle

• With the weft-straightener SL smart only one round through the production line with the respective fabric is needed and the aimed result is directly produced.

This saves energy and valuable resources.

• Besides this due to the higher quality of the goods, there are no more costly readjustments or wasted fabrics, and customer complaints can be reduced drastically.

StraightLiner SL 1 and SL 2

Your advantages:

• Modular high-tech weft-straightening machine (weft-straightener) for woven and knitted fabrics, customizable to individual requirements.
• Distortion evaluation by high-tech smart camera system with highest detection capability (e.g. DENIM, overdyed black DENIM, Jacquard, Africa damasks, high-quality fabrics for automotive industry, Biber bed linen, stripe satin, technical fabrics, ultra-high filter fabrics, textile glass fabrics, textile lattice fabrics)
• Precise distortion analysis with robust high-speed traversing including many measuring values over complete fabric width starting direct at selvedge
• Shortest roller adjustment times due to computer-controlled servo drives for highest correction accuracy.

 Options:

• Upgradeable to inlet-outlet straightening systems with additional structure detector SD in the outlet for precision control of the outfeed roll, distortion protocol, end width measurement, sectional evaluation.
• Upgradeable to inlet-outlet straightening systems with additional precision straightener SLP in the outlet.
• Upgradeable with flexible process control.

Sustainable impact

First-Time-Right-Principle

• With the weft-straighteners SL only one round through the production line with the respective fabric is needed and the aimed result is directly produced.

This saves energy and valuable resources.

• Besides this due to the higher quality of the goods, there are no more costly readjustments or wasted fabrics, and customer complaints can be reduced drastically

StructureDetector SD 1 and SD 2

Your advantages:

• Distortion evaluation and width measurement by high-tech smart camera system with transmission and reflection lighting for highest detection capability on woven and knitted goods (e.g. DENIM, overdyed black DENIM, Jacquard, Africa damasks, high-quality fabrics for automotive industry, Biber bed linen, stripe satin, technical fabrics, ultra-high filter fabrics, textile glass fabrics, textile lattice fabrics)
• Precise distortion analysis with robust high-speed traversing including many measuring values over complete fabric width starting direct at selvedge
• Special cameras for DENIM, automotive fabrics, high-density fabric (up to 220 picks/cm)

Sustainable impact

First-Time-Right-Principle

• With the StructureDetector SD distortions can be detected and prevented directly. So only one round through the production line with the respective fabric is needed and the aimed result is directly produced.

This saves energy and valuable resources.

• Besides this due to the higher quality of the goods, there are no more costly readjustments or wasted fabrics, and customer complaints can be reduced drastically

Pick/Course Density (Textile)

StructureDetector SD 1 and SD 2

Your advantages:

• Distortion evaluation and width measurement by high-tech smart camera system with transmission and reflection lighting for highest detection capability on woven and knitted goods (e.g. DENIM, overdyed black DENIM, Jacquard, Africa damasks, high-quality fabrics for automotive industry, Biber bed linen, stripe satin, technical fabrics, ultra-high filter fabrics, textile glass fabrics, textile lattice fabrics)
• Precise distortion analysis with robust high-speed traversing including many measuring values over complete fabric width starting direct at selvedge
• Special cameras for DENIM, automotive fabrics, high-density fabric (up to 220 picks/cm)

Sustainable impact

First-Time-Right-Principle

• With the StructureDetector SD distortions can be detected and prevented directly. So only one round through the production line with the respective fabric is needed and the aimed result is directly produced.

This saves energy and valuable resources.

• Besides this due to the higher quality of the goods, there are no more costly readjustments or wasted fabrics, and customer complaints can be reduced drastically

Smart Camera CAM

Application:

• Stationary measurement of fabric density on woven and knitted fabrics
• Fabric density measurement after sanforizing with shrinkage control
• Fabric density measurement after stenter with overfeed control

Sustainable impact

First-Time-Right-Principle

• With the Smart Camera CAM distortions can be detected and prevented directly. So only one round through the production line with the respective fabric is needed and the aimed result is directly produced.
• This saves energy and valuable resources.
• Besides this due to the higher quality of the goods, there are no more costly readjustments or wasted fabrics, and customer complaints can be reduced drastically.

Size Application

Size add-on AS 120

Application:

• Contactless on-line microwave measurement of size application after size box
• Optimizing (finding minimum) and uniformity of size application
• Increasing of weaving efficiency
• Simplified desizing by uniform size add-on

Sustainable impact

Reduce chemical usage

• Only the required chemicals are used, which saves valuable resources. According to practical experience, sizing agents can be saved 10 … 25 % can be saved.
• Washing out of sizing agents is simplified. In addition, the use of fewer sizing agents reduces the wastewater load.

First-Time-Right-Principle

• Higher quality of the raw material for subsequent finishing processes. Accordingly, a reduction of fabric waste can be achieved.

Dye Application

Application moisture AF 310

Application:

• Contactless measurement of material moisture on web-type material side/centre/side
• Measurement of application moisture in the middle and deviation of sides with increased sensitivity

Measurement of dye pick up after dye padder

• On-line monitoring of dyeing process
• Huge reduction of incorrect dyeings

Measurement of water based coating

• On-line monitoring of coating process
• Less consumption of add-on chemicals and better quality

Sustainable impact

Reduce chemical usage

• Only the required chemicals are used, which saves valuable resources.

Save energy and CO2

• Energy consumption for drying can be reduced to a minimum.

First-Time-Right-Principle

• Less rejected/second choice goods are produced.

Process Visualization and Controls

PLEVATEC smart

Your advantages:

• Modular visualization and control system
• Versatile use for various finishing and drying processes (e.g. for stenter frames, industrial dryers…)
• Stable, controlled processes and thus higher quality of the end product
• Integrated recipe management

Sustainable impact

Save energy and CO2

• Through continuous process monitoring and control, a significant optimization of the production process is possible.
• Improved energy efficiency can be achieved, which in turn saves CO2.

First-Time-Right-Principle

• Due to optimized, more stable processes, a constant, high quality of the goods is ensured. This means that there are no expensive adjustments or second-choice goods, which saves valuable resources.

PLEVATEC pro

Application:

• Modular visualization and control system
• Versatile for production lines with several units (drying, coating, application, dyeing/foulard, suction…)
• Stable, controlled processes and thus higher quality of the end product
• Integrated recipe management

Sustainable impact

Save energy and CO2

• Through continuous process monitoring and control, a significant optimization of the production process is possible.
• Improved energy efficiency can be achieved, which in turn saves CO2.

Reduce chemical usage

• Only the required chemicals are used, which saves valuable resources.

First-Time-Right-Principle

• Due to optimized, more stable processes, a constant, high quality of the goods is ensured. This means that there are no expensive adjustments or second-choice goods, which saves valuable resources.

PLEVATEC pro – SizeControl

Your advantages:

• Visualization and control system for sizing

Sustainable impact

Save energy and CO2

• Through continuous process monitoring and control, a significant optimization of the production process is possible.
• Improved energy efficiency can be achieved, which in turn saves CO2.

First-Time-Right-Principle

• Due to optimized, more stable processes, a constant, high quality of the goods is ensured. This means that there are no expensive adjustments or second-choice goods, which saves valuable resources.

PLEVATEC pro – PadderControl

Your advantages:

• Modular process visualization and control system for automatic control of dye padder on cold pad batch (CPB) and continue dyeing

Sustainable impact

Save energy and CO2

• Through continuous process monitoring and control, a significant optimization of the production process is possible.
• Improved energy efficiency can be achieved, which in turn saves CO2.

First-Time-Right-Principle

• Due to optimized, more stable processes, a constant, high quality of the goods is ensured. This means that there are no expensive adjustments or second-choice goods, which saves valuable resources.