Flexible Packaging
Extrusion Coating and Lamination
Measurements:
- Basis Weight (GSM)
- Coat Weight
- Single Layer (GSM)
Controls:
- APC Bolt Controller (Power & Temperature control Up to 360 bolts)
- Auto Mapping (APC – Auto Profile Control)
- Machine Direction Control
- Melt Flow Model
Me-Ro
Converting Corona System
For plastic and metallized films; usable on Printing and laminating machines with working width up to 4000mm.
- Discharge Bars in special ceramic material with profile specifically designed for Me.Ro. S.p.A.
- New holding system for the ceramic bars. The new system is extremely robust and allows to eliminate completely the insulating materials used before. The only insulating material used are ceramic insulators easy to clean.
- System completely immune from humidity in the air.
- These characteristics makes it suitable to the use in any environment condition (tropical environments).
- Possibility of easy replacement of the single ceramic bar. Down time drastically reduced.
- Possibility of easy dismounting of the complete discharge group for a more accurate cleaning procedure.
- New Air-GAP setting system through micrometric screws. The new system makes the Air-gap setting operation easy and fast. Pneumatic opening of the discharge groups for an easy inletting of the web.
- Corona discharge roller: Corona roll in aluminium/steel covered with special ceramic coating high thickness to guarantee a longer life and a great resistance to the discharge attacks (ozone).
- The roll can be mounted installed on special bearings for easy rotation or supplied with extended shaft for motorization. Rolls statically and dynamically balanced.
ACE
Digital Printing
The major manufacturers of digital printing machines posed us a new challenge: totally remove the paper dust which limits the life of the print head and increases the need for support and maintenance of the machines.
This need is generated by the use of increasingly broad range of supports and the desire to reduce the printing unit operating costs. The answer is the new ACE system DM 1000 DG, consisting of a dedicated cleaning head that never has a contact with the paper. The head is placed on a support designed to be independent from the unwinder, and allow the positioning of the same according to the required input angle of the paper.
A new concept of filtering unit completes the DM1000 DG, minimum footprint, self-cleaning filter, remote display of the working unit condition and integration of the commands in the machine controls. DM1000 DG the ultimate solution for digital presses!
- Contact Cleaning Systems
- Contactless Cleaning Systems
- New 24V Antistatic Bars
- Antistatic Bars
- Electrostatic Charging Bars
Flexography Printing
Contact less Web Cleaners and Antistatic londual BB Bars are the tools that cannot miss in a standard supply of a modern and efficient flexo printing machine. The effectiveness of ACE systems DM Contact less has allowed us to become supplier partner of many manufacturers of machines worldwide, using the ACE systems as qualifying equipment of their flexo printing presses.
- Contactless Cleaning Systems
- New 24V Antistatic Bars
- Antistatic Bars
- Electrostatic Charging Bars
- Jam free waste removal systems
- Electrostatic Changeover WG50
- Cut Cleaner
Rotogravure printing
During the rotogravure printing process the problem that most often adversely affects the print quality and ink consumption is the “Missing points”. This occurs when the ink in the cells of printing cylinders hardly exit completely and consequently does not reach the substrate to be printed, whether it is paper or film.
The new and patented 24V ESA system in versions Top Loading and Direct Charging is the solution by ACE to this problem. In fact, thanks to the correct polarization of the ink through the influence of proper electrostatic charge applied to the pressure, the ink migrates towards the substrate completely. It is thus obtained a high-quality printing with a great ink saving.
To all this is added the Research by ACE which created an ESA system completely 24Volt powered, so that in addition to the performance guarantees a safety level not achievable by other systems.
In rotogravure printing of editions, which is necessarily equipped with ribbons folder, ACE has developed a special system to ensure the electrostatic adhesion of the tapes after the longitudinal cut, before the cross cut. This is a further technological innovation that ensures high performance and a homogeneous electrostatic charge over the entire length of the printed page.
- Contactless Web Cleaning Systems
- New 24V Antistatic Bars
- Static Charging Bars
- ESA Electrostatic Assistance to Gravure Printing 24V
- Ribbon Charging
- Pile Charging
- Clear Tube
- Cut Cleaner
Roto Offset Printing
The dust that comes from the unwinding of the reel often generates printing problems, in fact its accumulation and the effect of the dampening create little aggregation of dust that leave the imprint without colour on paper. To avoid this problem ACE has developed a Contact less web cleaning system able to remove all the dust before printing.
The dust, in the printing field, has a big impact on costs because it generates build up over the blankets, due to its mixture with the dampening. This implies the need of frequent blanket washing, with use of solvents and the generation of waste copies and the decrease of the net output copies. That’s why the application of a dust removal system is essential in this process.
In addition, with the use of antistatic bars along the path of conveyor belts after the folding machine delivery, jams of stackers due to the accumulation of electrostatic current in the signatures are avoided.
Finally, the positioning of an electrostatic blocking unit at bundles stackers delivery allows the stabilization of stacks of signatures and a trouble-free strapping. Unstrapped signature can be easily and automatically palletized by means of a robot palletizer, when ACE electrostatic blocking unit is compacting the bundles after the stacker.
- Contactless Web Cleaning Systems
- New 24V Antistatic Bars
- Antistatic Bars
- ESA Electrostatic Assistance to Gravure Printing 24V
- Ribbon Charging
- Chill Charging
- Pile Charging
- Clear Tube
Lamination
During lamination process, any dust deposits on one of the reels which are coupled together generates areas of missing or imperfect adhesion between the parts, which is why it makes it necessary to adopt web cleaners.
- ACE designed the high-performance Contact less DM solution, offering excellent performance at any line speed.
- Then the use of antistatic IONDUAL 24V bars eliminates all the problems generated by the electrostatic charge, due to the running of materials through the process.
Great performance are then acquired by the laminating line, thanks to ACE technology.
Lang Laser
Flexible laser systems for multiple applications, from easy-open aids to extended shelf life for fresh products.
Laser systems for film packaging are LANG LASER’s main field of activity. Alongside compact systems for scribing, cutting and perforation, we also supply systems for laser marking.
Our customers get tailor-made machines and system solutions, advice, project management and a wealth of services from us. The aim: to produce products economically, reliably and in high quality. LANG laser systems help the industry with scribing, cutting and perforation in web and cross-web processes and combined in one machine. Our systems deliver highly precise and reproducible results – even at high winding speeds. With our software solutions we can help you with all tasks relating to film application, from contouring to full process control.
KBA
Speciality applications: Printing on various materials for unique and innovative packaging solutions with breathable, shrinkable and stretchable applications
Unlocking the Potential of CI Flexo Printing
Central impression (CI) flexo printing is a cornerstone of flexible packaging production, offering a versatile and cost-effective method for printing on a wide variety of substrates. From crisp graphics on food and non food packaging to vibrant designs on shopping bags, gift wraps and folding carton, CI flexo printing brings products to life with eye-catching visuals.
CI Flexo Presses Offer Numerous Benefits
- High print quality: Achieve sharp images, vibrant colours, and precise registration due to CI drum technology
- Versatility: Print on a wide range of substrates, including films, foils, paper, and board
- High speed: Meet demanding production schedules with fast printing speeds
- Cost-effectiveness: Minimise waste and maximise efficiency for competitive pricing
- Sustainability: Utilise eco-friendly inks and reduce material consumption
Always the right solution for flexible requirements.
When producing modern packaging solutions, the flexibility of your slitter determines the success of your production. The requirements are extremely diverse due to the wide variety of materials and composites – only one is always the same: Perfect finished rolls with maximum productivity.
With its slitter rewinders of the ConSlitter and TitanSlitter series, Kampf offers solutions tailored to your needs and they are your partner for the further development and testing of new materials. From the three categories Silver-, Blue- and BlackLine you choose together with us the best suitable solution for your application and determine the degree of automation, operating comfort and flexibility.
- ConSlitter
- ConWinder
- TitanSlitter
Slitting, Rewinding
Effective Exhaust and Cutting Removal of Trims for Slitting and Rewinding Machines
When operating your slitting and rewinding machines you typically create edge trim and potentially also additional trims along the width of the roll. To efficiently operate the slitting machines an automated waste handling system is needed. At Lundberg Tech we are experts in delivering efficient systems that cut, convey and collect trims at any speed and width.
Benefits & features
- Dramatically decrease the volume of the waste
- Prepare the waste for recycling
- Makes sure that handling of trim waste is not limitation to the efficiency of your slitting machine
- Reduce the manual handling of the waste
The waste handling systems support all types of materials, thickness and width of trims
Lundberg Tech has designed and manufactured waste handling units and systems for slitting and rewinding machines for more than 40 years. Our solutions can remove trims from low-speed machines, machines operating in steps as well as high speed machines operating at up to 2500 m/min.
The width of the trims is no limitation as Lundberg Tech is manufacturing Granulators up to a width of 660mm, and we can handle trims even wider than this depending on the material.
Lundberg Tech waste handling systems can handle all types of materials such as paper, plastic film, thermoforming plastic, laminated film, cardboard, woven, rubber, thin metal as well as material with glue between layers or on the surface.
For slitting and rewinding processes, you can use our All-in-one Units for collecting trims from one or several machines. As the name implies the All-in-one Units contain everything you need for removing and collecting trims and at the same time, they are easy to install.
Alternatively, we can design a Central System tailored according to your demand. Our Central Systems can collect trims from an unlimited number of machines and furthermore be designed with material separation with the intention of recycling.
If you are already in possession of a system and need to expand with an additional Granulator, then we can help you add one of our wide range of own designed and manufactured Granulators.
Converting, Die Cutting
Converting and Die Cutting Needs Effective Vacuum Waste Handling
You are operating converting machines manufacturing bags, pouches or similar from rolls which might be printed, folded, die cut, welded, laminated, or coated using the same machine. The waste generated from these machines, which could be edge trim, all kinds of die cuts, full web cross cuts or skeleton, calls for an automated waste handling system which does not disturb the process and operators.
Unlimited number of suction points and shape of waste can be handled
Lundberg Tech delivers All-in-one Units and Central Systems for waste handling, which can support the production process for one machine as well as for an unlimited number of machines. The systems are based on transporting the waste by vacuum in a pipe system which includes a Lundberg Tech Granulator. The waste is then delivered to a collection point which could be common for all your machines. The Granulator ensures that the waste is cut into small pieces. The layout could also be designed for material separation with more collection for each designated material.
Benefits and features
- You can handle all kind of material
- The volume of the waste will be considerably reduced
- The waste could be optimally prepared for recycling
Since the 1990s Lundberg Tech has delivered systems for this kind of manufacturing and packing machines for many industries among others, flexible packaging, woven and non-woven, food and pharmaceutical.
Lundberg Tech is the world’s largest granulator producer. Own designed and manufactured granulator forms the heart of these vacuum waste transport systems. Furthermore, we offer the widest product range available, which can serve any waste application including demand for stainless steel.
Optimising the waste handling including material separation could be done by designing a system which is combining the Lundberg Tech All-in-one Units collecting the type of material you want to prepare for recycling and a Central System dealing with the waste which is not able to be recycled.
Laminating, Coating
The Coating and Laminating Process Often Requires Waste Handling
When coating and laminating film, paper, cardboard and other materials you very often generate trim waste during the process. These trims can easily become a bottleneck if they are not instantly captured and conveyed away from the coating machine.
It is critical to keep your laminating and coating production running and that production stops due to trim waste handling are undesirable. Our solutions are designed with your production in mind. Our systems will capture your trim waste right at the point where it is made – after capturing the waste our Granulator will cut the edge trim into small pieces for easy transport to the waste disposal area of your facility.
Benefits and features
- Dramatically decrease in the volume of the waste by cutting it into smaller pieces
- Prepares the waste for recycling
- Makes sures that handling of trim waste is not a limitation for the efficiency or your coating and lamination process
- Reduces the manual handling of the waste
- Keeps production machines running
The type of waste from the laminated or coated material is no limitation
For more than 4 decades Lundberg Tech has been producing waste handling systems for trims and our systems are used for in-line laminating and printing processes at customers in more than 50 countries around the world.
No matter the width of your trim or the number of machines you run we are convinced that we have a waste handling solution that can meet your requirements, from the very thin material to a wide trim.
Coated material such as paper, plastic film, cardboard, thin metal as well as material with glue between layers or on the surface can be handled by the Lundberg Tech waste handling systems.
For coating and laminating processes, you can operate with our All-in-one Units when you need to collect trims from one or several machines. The All-in-one Units are easy to install, and they contain everything you need for removing and collecting trims.
Another solution could be a Central System tailored specifically to meet your needs. Our Central Systems can collect trims from an unlimited number of machines. Furthermore, they can be designed to separate material for recycling purposes.
If you already have a Lundberg Tech System and would like to add an additional Granulator, we can assist you with one of our own designed and manufactured Granulators from our wide product range.
Printing
The Printing Job Might Require Waste Capturing and Cutting
If your printing process is offset, flexo, narrow web, wide web or screen printing it is very likely that your process generates printing waste when the printed material is cut into its final form. The waste from the cutting or slitting process is not creating any value in your printing process and hence needs to be removed efficiently.
Lundberg Tech designs and manufactures waste handling systems that are widely used in the printing industry to ensure that any cut-offs, die cuts, matrixes and trims from printing processes are removed. When using a Lundberg Tech Granulator your printing waste will be cut into small pieces so that they can easily be transported in a dedicated pipe system to the waste collection point.
Benefits and features
- Waste volume reduction
- Limited manual labour needed for waste handling
- Prepares the waste for recycling
- Cleaner working environment, aswaste is efficiently removed
Various waste handling units and systems can be used
For more than 40 years Lundberg Tech has designed and manufactured waste handling systems for the printing and labeling industry. Our solutions are all designed to keep your production going without the inconvenience of handling waste from the printing process.
Lundberg Tech waste handling systems can handle all material you use in your printing process. If you are hesitant that we can cut your material, call us to arrange a test with your material.
For your printing processes, you can benefit from our All-in-one Units for collecting trims and waste from one or several machines. As the name is revealing the All-in-one Units contain all you need when you wish to remove and collect trims – and at the same time, they are easy to install.
Further to the above, you can request us to design a Central System customised for you. Our Central Systems can be designed with the purpose to include recycling material separation. Naturally they will also collect waste from an unlimited number of machines.
If you already own a Lundberg Tech system and need to expand with an additional Granulator, we can help you add this. Choose from our wide range of own designed and manufactured Granulators.
Packaging
No matter what type of packaging machine you have in your production it is likely that the packaging process creates waste during the manufacturing process. It can be as simple as euro hole punchout edge trim or more complicated matrix waste from the die cutting process on a thermoforming or tray sealing machine.
In any case the waste created during your packaging process needs to be removed either manually or automatically. At Lundberg Tech we can help you with an automated waste handling system that captures the waste exactly where it is generated and transports it to a specific collection point in or outdoor.
Benefits and features
- The volume of the waste will decrease enormously
- Prepares the waste for recycling
- The system will make sure that handling waste is not slowing down your packaging process
- Improved food safety by ensuring packaging waste is removed immediately from your production area
All types of packaging machines can be supported by exhaust waste handling
For more than 40 years Lundberg Tech has designed and manufactured waste handling units and systems for food and non-food packaging applications. Over the years we have installed waste handling systems for all types of packaging machines, including horizontal and vertical flowrappers, thermoforming and tray sealing machines.
Lundberg Tech waste handling systems can manage all packaging material such as paper, plastic, thermoformed plastic, laminated films and metalized films. If you are uncertain your specific material can be handled, then contact us and we will be pleased to help you or make a test of your material.
For packaging processes, you can use our All-in-one Units for collecting your process waste from one or several machines. As the name suggests the All-in-one Units contain everything you need for removing and collecting trims. Another plus is that they are easy to install.
A Central System can also be designed. The system would be customised to fit your needs. Our Central Systems can collect packaging waste from an unlimited number of machines. They can also be designed with material separation in order to acknowledge recycling concerns.
If you have a Lundberg Tech system and now need to increase your capacity with an additional Granulator, we can help you. The optimum choice is our own designed and manufactured Granulator from our extensive product range.
Solvent Recovery Systems
Employed in solvent-based manufacturing processes, control air emissions of solvents (VOCs Volatile Organic Compounds and HAPs, Hazardous Air Pollutants from solvent-laden air or vapor), have high recovery rates of up to 99%, compliance with strict regulations, and significant cost savings by saving up to 90% on solvent costs, have an essential role in circular economy
Benefits
Apart from its environmental advantages, the Solvent Recovery (DEC.SRU™) offers compelling economic benefits by enabling the recovery and direct reuse of solvents. Solvents play a vital role in various manufacturing processes, and their efficient use is crucial for cost-effective production. By allowing for the direct reuse of recovered solvents, the DEC.SRU™ significantly reduces the need for new solvent purchases.
The cost savings achieved through solvent recovery contribute to an impressive Return on Investment (ROI). Manufacturing facilities adopting the Solvent Recovery (DEC.SRU™) can experience a substantial reduction in operational costs related to solvent procurement.
DEC is offering several decades of experience in design and installation of the most technically advanced and efficient vapor phase activated carbon solvent recovery systems.
Thermal Oxidizers
In cases where the VOC stream is too complex to be recovered, or if the quantity of solvents is not enough to make recovery economically feasible or sustainable; a thermal oxidation technology may be the only viable option to safely and effectively destroy VOCs. The decision of which VOC abatement technology to use should be made on a case-by-case basis, taking into account the specific characteristics of the VOC stream and the environmental and economic considerations, always keeping the circular economy drivers in mind when making decisions about VOC abatement.
Thermal Oxidizers are APC air pollution control devices commonly employed in chemical industries: DEC.XTOs™ operate by decomposing hazardous gases, at high temperatures (typically around 590°C to 980°C), releasing the resulting gases into the atmosphere.
Applications & Grades
They are a base material in applications that do not require any formability beyond minimal bending and/or roll-forming.
- Large and Small Electric Motors
- Generators
- Ballasts
- Transformers
