Automated waste handling systems

Matrix Waste Removal for Label Printing and Converting

• In your production you very likely have both label presses and converting machines creating edge and matrix waste that needs to be removed thoroughly to have a smooth and efficient operation. Around the world you will find hundreds of converting machines and label presses equipped with Lundberg Tech waste removal systems. Our systems are designed specifically to ensure a smooth handling of self-adhesive label waste.

The Lundberg Tech waste handling systems for trims and matrix are based on cutting the matrix and edge trim into small pieces, using our efficient Granulators, and afterwards transporting the adhesive waste through non-stick treated components to a designated collection point.

Benefits & features

• Eliminates the need to manually handle heavy matrix rolls
• Increases the throughput due to fewer stops
• Collects waste centrally indoor or outdoor and frees up floor space

For more than 40 years Lundberg Tech has designed and manufactured waste handling units and systems for label printers and converters. We are especially well-known for our ability to handle even the stickiest label stock waste using our unique oil dispensing system.

The Granulator is the core part of all our waste handling solutions and they come in a wide variety of sizes, so we are able to capture matrix waste from all width conventional label presses as well as full-web from digital presses.

Lundberg Tech waste handling systems can handle all the different types of materials you find in a modern label facility including linerless labels.

A variety of solutions for waste handling

For label printing and converting, you can purchase our All-in-one Units for collecting trims and matrix from one or several machines. The Lundberg Tech All-in-one Units offer all you need for removing and collecting label waste. Another advantage is that they are easy to install.

We can also design a Central System tailored to your individual needs. Our Central Systems can collect adhesive and non-adhesive waste from an unlimited number of machines. Furthermore, the systems can be designed with material separation to take recycling into account.

If you already own a system and are looking to expand with an extra Granulator, then contact us. We can assist you choosing the right one from our wide range of own designed and manufactured Granulators.

Effective Exhaust and Cutting Removal of Trims for Slitting and Rewinding Machines

When operating your slitting and rewinding machines you typically create edge trim and potentially also additional trims along the width of the roll. To efficiently operate the slitting machines an automated waste handling system is needed. At Lundberg Tech we are experts in delivering efficient systems that cut, convey and collect trims at any speed and width.

Benefits & features

• Dramatically decrease the volume of the waste
• Prepare the waste for recycling
• Makes sure that handling of trim waste is not limitation to the efficiency of your slitting machine
• Reduce the manual handling of the waste

The waste handling systems support all types of materials, thickness and width of trims

Lundberg Tech has designed and manufactured waste handling units and systems for slitting and rewinding machines for more than 40 years. Our solutions can remove trims from low-speed machines, machines operating in steps as well as high speed machines operating at up to 2500 m/min.

The width of the trims is no limitation as Lundberg Tech is manufacturing Granulators up to a width of 660mm, and we can handle trims even wider than this depending on the material.

Lundberg Tech waste handling systems can handle all types of materials such as paper, plastic film, thermoforming plastic, laminated film, cardboard, woven, rubber, thin metal as well as material with glue between layers or on the surface.

For slitting and rewinding processes, you can use our All-in-one Units for collecting trims from one or several machines. As the name implies the All-in-one Units contain everything you need for removing and collecting trims and at the same time, they are easy to install.

Alternatively, we can design a Central System tailored according to your demand. Our Central Systems can collect trims from an unlimited number of machines and furthermore be designed with material separation with the intention of recycling.

If you are already in possession of a system and need to expand with an additional Granulator, then we can help you add one of our wide range of own designed and manufactured Granulators.

Film Extrusion is Best Supported by Waste Handling

Your flat or blown film extrusion lines are most likely operating 24/7 and therefore automated waste handling is necessary. The objective of the waste handling system is to support the effectiveness of the extrusion process as well as to handle the trim waste in spite of the web width and type of material extruded.

Benefits & features

• The volume of the waste reduced more than 10 times
• The size of the waste makes the possibility of the recycling easier
• A clean environment is kept as dust is exhausted together with the trims
• The systems can include separation into different types of films, also that the waste is converted into pellets

Over the years Lundberg Tech has installed a number of waste handling systems for extrusion of among others PE, HDPE, OPP films and multiple layer film. These systems have proven that by no means waste handling is the bottleneck in the film extrusions.

Commonly, operating 24/7 in the extrusion demands a highly automated and self-operating Central System. Lundberg Tech has the ability to design and install such a Central System covering multiple number of extrusion lines.

If waste from only one film extrusion line or a limited number of extrusion lines must be handled the Lundberg Tech All-in-one Units are a great alternative.

Both the Lundberg Tech designed Central Systems and All-in-one Units are equipped with our own developed and manufactured Granulator. The Granulator can cut film regardless of thickness, down to 8 microns and with a width up to 660mm.

Converting and Die Cutting Needs Effective Vacuum Waste Handling

You are operating converting machines manufacturing bags, pouches or similar from rolls which might be printed, folded, die cut, welded, laminated, or coated using the same machine. The waste generated from these machines, which could be edge trim, all kinds of die cuts, full web cross cuts or skeleton, calls for an automated waste handling system which does not disturb the process and operators.

Unlimited number of suction points and shape of waste can be handled

Lundberg Tech delivers All-in-one Units and Central Systems for waste handling, which can support the production process for one machine as well as for an unlimited number of machines. The systems are based on transporting the waste by vacuum in a pipe system which includes a Lundberg Tech Granulator. The waste is then delivered to a collection point which could be common for all your machines. The Granulator ensures that the waste is cut into small pieces. The layout could also be designed for material separation with more collection for each designated material.

Benefits and features

• You can handle all kind of material
• The volume of the waste will be considerably reduced
• The waste could be optimally prepared for recycling

Since the 1990s Lundberg Tech has delivered systems for this kind of manufacturing and packing machines for many industries among others, flexible packaging, woven and non-woven, food and pharmaceutical.

Lundberg Tech is the world’s largest granulator producer. Own designed and manufactured granulator forms the heart of these vacuum waste transport systems.  Furthermore, we offer the widest product range available, which can serve any waste application including demand for stainless steel.

Optimising the waste handling including material separation could be done by designing a system which is combining the Lundberg Tech All-in-one Units collecting the type of material you want to prepare for recycling and a Central System dealing with the waste which is not able to be recycled.

The Coating and Laminating Process Often Requires Waste Handling

When coating and laminating film, paper, cardboard and other materials you very often generate trim waste during the process. These trims can easily become a bottleneck if they are not instantly captured and conveyed away from the coating machine.

It is critical to keep your laminating and coating production running and that production stops due to trim waste handling are undesirable. Our solutions are designed with your production in mind. Our systems will capture your trim waste right at the point where it is made – after capturing the waste our Granulator will cut the edge trim into small pieces for easy transport to the waste disposal area of your facility.

Benefits and features

• Dramatically decrease in the volume of the waste by cutting it into smaller pieces
• Prepares the waste for recycling
• Makes sures that handling of trim waste is not a limitation for the efficiency or your coating and lamination process
• Reduces the manual handling of the waste
• Keeps production machines running

The type of waste from the laminated or coated material is no limitation

For more than 4 decades Lundberg Tech has been producing waste handling systems for trims and our systems are used for in-line laminating and printing processes at customers in more than 50 countries around the world.

No matter the width of your trim or the number of machines you run we are convinced that we have a waste handling solution that can meet your requirements, from the very thin material to a wide trim.

Coated material such as paper, plastic film, cardboard, thin metal as well as material with glue between layers or on the surface can be handled by the Lundberg Tech waste handling systems.

For coating and laminating processes, you can operate with our All-in-one Units when you need to collect trims from one or several machines. The All-in-one Units are easy to install, and they contain everything you need for removing and collecting trims.

Another solution could be a Central System tailored specifically to meet your needs. Our Central Systems can collect trims from an unlimited number of machines. Furthermore, they can be designed to separate material for recycling purposes.

If you already have a Lundberg Tech System and would like to add an additional Granulator, we can assist you with one of our own designed and manufactured Granulators from our wide product range.

The Printing Job Might Require Waste Capturing and Cutting

If your printing process is offset, flexo, narrow web, wide web or screen printing it is very likely that your process generates printing waste when the printed material is cut into its final form. The waste from the cutting or slitting process is not creating any value in your printing process and hence needs to be removed efficiently.

Lundberg Tech designs and manufactures waste handling systems that are widely used in the printing industry to ensure that any cut-offs, die cuts, matrixes and trims from printing processes are removed. When using a Lundberg Tech Granulator your printing waste will be cut into small pieces so that they can easily be transported in a dedicated pipe system to the waste collection point.

Benefits and features

• Waste volume reduction
• Limited manual labour needed for waste handling
• Prepares the waste for recycling
• Cleaner working environment, as waste is efficiently removed

Various waste handling units and systems can be used

For more than 40 years Lundberg Tech has designed and manufactured waste handling systems for the printing and labeling industry. Our solutions are all designed to keep your production going without the inconvenience of handling waste from the printing process.

Lundberg Tech waste handling systems can handle all material you use in your printing process. If you are hesitant that we can cut your material, call us to arrange a test with your material.

For your printing processes, you can benefit from our All-in-one Units for collecting trims and waste from one or several machines. As the name is revealing the All-in-one Units contain all you need when you wish to remove and collect trims – and at the same time, they are easy to install.

Further to the above, you can request us to design a Central System customised for you. Our Central Systems can be designed with the purpose to include recycling material separation. Naturally they will also collect waste from an unlimited number of machines.

If you already own a Lundberg Tech system and need to expand with an additional Granulator, we can help you add this. Choose from our wide range of own designed and manufactured Granulators.

No matter what type of packaging machine you have in your production it is likely that the packaging process creates waste during the manufacturing process. It can be as simple as euro hole punchout edge trim or more complicated matrix waste from the die cutting process on a thermoforming or tray sealing machine.

In any case the waste created during your packaging process needs to be removed either manually or automatically. At Lundberg Tech we can help you with an automated waste handling system that captures the waste exactly where it is generated and transports it to a specific collection point in or outdoor.

Benefits and features

• The volume of the waste will decrease enormously
• Prepares the waste for recycling
• The system will make sure that handling waste is not slowing down your packaging process
• Improved food safety by ensuring packaging waste is removed immediately from your production area

All types of packaging machines can be supported by exhaust waste handling

For more than 40 years Lundberg Tech has designed and manufactured waste handling units and systems for food and non-food packaging applications. Over the years we have installed waste handling systems for all types of packaging machines, including horizontal and vertical flowrappers, thermoforming and tray sealing machines.

Lundberg Tech waste handling systems can manage all packaging material such as paper, plastic, thermoformed plastic, laminated films and metalized films. If you are uncertain your specific material can be handled, then contact us and we will be pleased to help you or make a test of your material.

For packaging processes, you can use our All-in-one Units for collecting your process waste from one or several machines. As the name suggests the All-in-one Units contain everything you need for removing and collecting trims. Another plus is that they are easy to install.

A Central System can also be designed. The system would be customised to fit your needs. Our Central Systems can collect packaging waste from an unlimited number of machines. They can also be designed with material separation in order to acknowledge recycling concerns.

If you have a Lundberg Tech system and now need to increase your capacity with an additional Granulator, we can help you. The optimum choice is our own designed and manufactured Granulator from our extensive product range.

In your warehouse area you are getting bulk of material packed on pallets or in big bags. The waste packaging material, which most likely is some sort of plastic, paper or non-woven, is released by manual handling, by robots or debagging machines.

Your waste challenge could also be that you have big pieces of paper or plastic, which is used as layers between plates of different materials that must be protected. This is part of the unwrapping and debagging process.

You want to handle the waste packing material and big pieces of waste as few times as possible and want to remove it from the area where the waste is piling up.

Benefits and features

• Capture and handle the waste at the place it is generated
• Reduce the waste from big pieces to very small pieces
• Minimise manual handling of the waste
• Eliminate internal transport of waste

It is possible to capture in many spots and collect in one unifying spot

As a result of many years of experience in transporting all kind of waste in pipe systems by air, Lundberg Tech has developed a WasteFlex Unit. This unit consists of a feeder and a Granulator. The feeder ensures that the material is entering the Granulator in a controlled speed and the Granulator is afterwards cutting the material into small pieces.

The WasteFlex Unit can be inserted in combination with our unique All-in-one Units which on a “plug and play” basis will be easy to install.

If there are many places at which the single big piece of waste material is generated, Lundberg Tech can design a customised Central System. The system will be fulfilling all requirements for the position of capturing points and one or more collection points if material separation is part of the demand.

A crucial part of the WasteFlex Unit is the Granulator. Lundberg Tech has more than 40 years of experience in designing and manufacturing Granulators for all materials and applications. The Lundberg Tech Granulator product range is very comprehensive both in terms of handling large sized waste and to cut the waste into small pieces.

Vacuum Waste Handling Roll to roll Processing – Always Ready to Act

When processing flexible raw material delivered on a roll it is typically done in a roll-to-roll process (R2R). During the process the web of the roll can be printed, coated, laminated, and possibly also slit to a specific size. During the slitting process it is very likely that edge trim needs to be removed from the process.

No matter if you are a manufacturer of non-woven materials, electronic devices, flexible packaging or any other products on a roll, then the edge trim is a universal challenge. Lundberg Tech’s solutions are designed to help you remove the edge trim in an easy way. Our systems capture the edge trim right on the edge of your rolls and cuts it into small pieces and then conveys the cut material to a designated collection point indoor or outdoor.

Benefits and features

• Excessively decrease the waste volume
• Make the waste ready for recycling
• Ensure that the trim handling is not limiting your roll to roll process
• Reduce the manual handling of the trims
• Convey the material to a collection point

Effective waste handling no matter the number of rolls and the width of trims

For more than 4 decades Lundberg Tech has designed and manufactured waste handling units and systems for roll-to-roll processing machines. Our solutions are well-known and can remove trims from low-speed machines, machines operating in steps and finally high-speed machines operating at up to 2500 m/min.

There is no limitation about the width of the trims since Lundberg Tech is manufacturing Granulators up to a width of 660mm. We can handle trims even wider than this depending on the material.

Lundberg Tech waste handling systems can run and handle all material such as paper, plastic film, thermoforming plastic, laminated film, cardboard, woven, rubber, thin metal and finally material with glue between layers or on the surface. Contact us to arrange a test of your material if you question whether your specific material can be cut.

For roll-to-roll processes, you can use our All-in-one Units for collecting trims from one or several machines. The All-in-one Units contain everything you need when wishing to remove and collect trims and furthermore they are easy to install.

Alternatively, we can design a Central System in cooperation with you with a focus on your needs. Our Central Systems are able to collect trims from an unlimited number of machines. Additionally, they can be designed with material separation for recycling matters.

If you already have one of our systems and need to expand with an additional Granulator, we can help you add one of our own designed and manufactured Granulators – our product range is extensive.

Efficient Trim Removal for Copper & Aluminium Foil in Li-ion Battery Production

– Boost productivity in slitting & rewinding with Lundberg Tech trim removal systems

Manufacturers of lithium-ion (Li-ion) batteries face unique challenges during the slitting and rewinding of copper and aluminium foil. Thin, delicate materials generate continuous edge trim waste that must be handled cleanly and efficiently to maintain high production speeds and product quality.

At Lundberg Tech we specialise in providing advanced trim removal systems designed to integrate seamlessly into your slitting and rewinding lines — ensuring maximum uptime, clean working environments, and precise waste handling for copper and aluminium foil.

Why trim handling matters in foil processing

In Li-ion battery manufacturing, copper and aluminium foils serve as critical components for anode and cathode materials. During slitting, long edge trims are generated and must be removed efficiently, without contaminating the process, or causing machine downtime.

• Without an effective trim removal system, foil processors risk:
• Foil build-up causing machine stoppages
• Irregular trim tension leading to wrinkling or web breaks
• Time-consuming manual waste collection

Lundberg Tech’s trim removal solutions are built to eliminate these risks through smart, automated systems that are reliable, safe, and low maintenance.

Benefits & features

We understand that no two slitting lines are alike. Lundberg Tech works closely with you to engineer the ideal trim removal solution for your specific production layout, foil specifications, and capacity targets. Whether you run multiple foil widths, different materials or need redundant systems, we deliver.

Our systems are already in use in leading Li-ion battery production plants, helping them achieve consistent output, better material recovery, and improved safety standards.

Expert in the development and production of Granulators

Ensuring efficient waste handling for your production line.

The world’s largest manufacturer of Granulators and Cutters for integration into exhaust systems with more than 1000 Granulators shipped per year. Our Granulators help downsizing your waste, enabling a more sustainable production.

Granulator and Cutter production

The Lundberg Tech Granulator and Cutter production covers every step from design, construction, manufacturing of all parts as well as assembly and test. Lundberg Tech is operating a machine shop with dedicated turning, milling and grinding machines for Granulator production.

Benefits & features

• Design basis is “The Lundberg Tech scissor principle” (cuts in the same way as a scissor)
• High degree of stability by using cast iron housing and manufacturing rotors out of one piece of round metal
• Hard metal cutting knives with wolfram carbide
• High quality bearings
• Self-cleaning design ensures that waste is not stock inside the housing
• The ability to add silicon oil to the inside through the rotor, allowing us to cut adhesive material
• Produced and tested inhouse by highly skilled and experienced technicians

Lundberg Tech Granulator and Cutter types

The range of Lundberg Tech Granulators and Cutters is very comprehensive and there are dedicated models for almost any application. The range of Granulators and Cutters can be connected to pipe sizes from Ø80mm to Ø400mm, allowing for air amounts up to 10,000 m3 per hour. The air speed through the Granulator can be as fast as 80 m/s, permitting for process machine speeds up to 2500 m/min. The opening entrance of the Granulator can be as wide as 660mm allowing it to cut very wide and stiff materials. The Granulators are also available for cutting ultrathin materials down to 5 microns.

The standard Granulators and Cutters have a rotor with 3 knives and a direct coupling to a motor with 1400 or 2800 rpm.

For each type of Granulator, many options are available:

• Number of knives on the rotor from 2 to 12
• Cutting very thin material by special grinding the hard metal knife edge
• Extra wear resistance treating
• Non-stick coating inside the housing
• Lubrication system for keeping the cutting knives free from residues
• Frequency converter connected on the motor, for adjusting cut length
• Gear motor for increasing the torque, for cutting extra durable materials
• Hole shield / screen to ensure further size reduction
• Rotor without center axis for handling high speed applications and stiff material
• Stainless steel housing and rotor

Customised to your waste handling needs

A central waste handling system, designed to your needs, can ensure central collection of waste from an unlimited number of machines in your production, allowing an efficient and continuous production.

In a Central System the waste is very often transported to one or more collection points outside your building, allowing for easy removal of the waste and ensuring your factory floor space can be used for production machines rather than waste and bins. A Central System can also be designed with recycling in mind, so that the waste generated at a machine is directed to a specific collection point – helping your company to produce more sustainable.

Benefits & features

Installation of a central waste handling system gives several benefits, among others:

• Increased machine speed as waste is no limitation
• Reduced downtime as waste handling is always ready and does not require any machine stops
• No heavy lifting by personnel in the handling of waste material
• Reduced manpower for handling of waste bins
• No dust around the machines as the created dust is conveyed by the vacuum system

The design of a Central System typically starts by analysing the overall need for waste handling in your facility, e.g. number and placement of machines, amount and types of material and machine speeds. Once we have gathered the information needed, we can make a proposal for a bespoke waste collection system for your facility. Don´t worry if you do not have all the above information. We very likely have experience from a similar production like yours and can guide you to an optimal solution for your waste handling needs.

The possibilities with a central waste handling system are almost unlimited, and we can handle anything from a high-speed edge trim to wide and sticky self-adhesive matrix waste.

As the name implies the All-in-one Units is a series of waste handling units containing everything you need to capture, convey, cut, collect and compact waste from your process machines. The All-in-one Units are all easy to install and operate, no matter if they are collecting waste from one or many process machines.

Each All-in-one Unit is designed with productivity in mind so that your lines can run at full speed without risking that the trim and waste removal is the bottleneck. With a well-functioning waste handling system you can expect to reduce labour for manual waste handling. Furthermore, you can expect to reduce the typical scrap generated each time you have to stop or start your production line.

Benefits and features

• TrimCutter 80 – easy to use trim collection from one process machine
• PackTrimCutter – trim and punch-out collection for packaging machines
• WasteTech series – multipurpose waste collection
• TrimCompactor – edge trim collection from multiple machines, with integrated WasteCompactor
• MatrixCompactor – for capturing and compaction of self-adhesive label matrix from label presses
• WasteFlex – waste capturing unit for larger individual pieces of waste, like plastic bag

For each model there are several sizes and configurations available for multipurpose, click on the links above to read more about each unit and the options.

If you need advice when choosing the model that might be right for your production, then contact us today and we will be pleased to help you find the right waste handling solution.

The ideal waste handling solution for your label processes

The Lundberg Tech MatrixCompactor is our All-in-one solution for the label industry. The MatrixCompactor is available in four different sizes and can capture self-adhesive matrix and trims from one to six label presses with one unit.

The MatrixCompactor is a complete waste capturing system. The system includes Granulators for each label press, a pipe system for conveying the waste, transport ventilator, air/waste separator, air filter and a WasteCompactor ensuring that the adhesive waste is compacted. The inside of the MatrixCompactor and the pipes for the system are all treated to ensure that the adhesive material does not stick on the surfaces. At the same time the Granulator is equipped with our oil dispensing system to prevent residue build-up on the knives.

Benefits and features

• Increase throughput – no need to stop to remove matrix rolls
• Improve workplace environment – fewer heavy lifts and less waste bins in the production area
• Reduce material usage – fewer stops mean less material wasted when starting the press
• Cut waste into small pieces – reduces the volume of the waste
• Collect and compact the waste centrally – compacted waste is more dense than rolls with matrix

The MatrixCompactor also works with other Units

The MatrixCompactor can also work in tandem with one of our other All-in-one Units. As an example, you can collect the adhesive matrix label waste in the MatrixCompactor, and your glassine release liner trims can be collected in a WasteTech. In this way the material is separated and the glassine can be recycled separately.

The MatrixCompactor is equipped with our WasteCompactor that compacts the waste into a “sausage style” bag, alternatively the waste can be compacted directly into a roller bin. In both cases the volume of the adhesive waste is reduced drastically compared to a roll of matrix waste.

The MatrixCompactors are available in four different sizes:

• MatrixCompactor 140 – for one label press
• MatrixCompactor 200 – for two label presses
• MatrixCompactor 400 – for up to four label presses
• MatrixCompactor 600 – for up to six label presses

For the MatrixCompactor series several options are also available, such as:

• Antistatic bars, for static loaded plastic materials
• Cartridge filters, for longer intervals between filter cleaning
• Automatic self-cleaning filter systems
• Touchscreen display with data collection

TrimCompactor – the obvious choice

In an excellent way the Lundberg Tech TrimCompactor Unit combines the ability to capture, convey, cut, collect and compact waste from a wide range of production and packaging machines generating waste like edge trim, skeleton, matrix and die cuts.

The TrimCompactor is the obvious All-in-one Unit choice when it comes to supporting sustainability and circular economy in your production or packaging process.

The TrimCompactor can handle waste from one or more machines. Upon demand it can be equipped with one or more of the Lundberg Tech own designed and manufactured Granulators.

The TrimCompactor All-in-one Unit is a complete unit equipped with ventilator, sound silencers, waste separator, air filter and compactor. By combining all these necessities for an effective waste handling the unit do have a limited footprint and can be located up to 20m from the machine(s) the unit is serving.

The TrimCompactor All-in-one Unit is available in five different sizes:

• TrimCompactor 80 – 1 process machine
• TrimCompactor 140 – up to 4 process machines
• TrimCompactor 200 – up to 8 process machines
• TrimCompactor 400 – up to 16 process machines
• TrimCompactor 600 – up to 24 process machines

The TrimCompactor can be delivered with more options like:

• Antistatic bars for removal of static electricity from the material processed
• Other types of filter systems, including automatic self-cleaning filter
• More Granulators with all Granulators outside the cabinet
• Table to support the unit for delivering the compacted waste into a wheel bin

 The TrimCompactor is a very special unit which can also help you prepare your waste for recycling and deliver the compacted waste in a “sausage” in the length you desire.

Need a smooth, All-in-one edge trim removal system?

The movable units on wheels, the TrimCutter and PackTrimCutter, are included in the Lundberg Tech All-in-one Unit product range. These units are very suitable to capture, convey, cut and collect edge trim and die cut waste materials from one production or packaging machine.

TrimCutter and PackTrimCutter are all equipped with a transport ventilator which can operate up to 900m3/h of air volume, a Granulator, separator, filter and a bag holder. The difference of the two units is the height, filter system, noise level, colour and options available.

The TrimCutter and the PackTrimCutter can also play a major role in material separation as the units can be used for collecting material to be recycled and thus support sustainability in your production and packaging process. Today the TrimCutter is mainly used in the label and flexible packing industry and the PackTrimCutter mainly in the food and pharmaceutical industry.

In relation to handling different types of materials there are no limitations and differences for each of the units in their ability to handle materials such as paper, plastic film, laminated film, non-woven, woven and thermoforming material.

Both the TrimCutter and the PackTrimCutter can be delivered with a range of options such as:

• Level sensor for detection of full bags
• Antistatic bars for removal of static electricity from the material processed
• Non-stick inside coating and oil system for handling adhesive materials
• Oil system for handling adhesive materials

In addition, the PackTrimCutter can be delivered with:

• Front cover to protect and hide the bag
• Extra sound insulation

Furthermore, the TrimCutter can be delivered with:

• Height extension for more volume in the bag
• Endless bags – TubeBag for continuous operation

Today more than 315 of the TrimCutter and PackTrimCutter Units are serving production and packaging machines all over the world. If you want to try these units a renting scheme is also available.

Well-known All-in-one vacuum waste handling units

The Lundberg Tech WasteTech All-in-one Units range provides efficient waste handling for a wide range of applications, including printing, packing and other production machines

The range of WasteTech All-in-one Units has an air capacity range from 900 to 10000 m2 per hour, which means that we can handle anywhere from a single machine up to 20 production machines. The WasteTech series can capture, cut, convey and collect many types of process waste including trims, matrix and die cuts.

The WasteTech typically comes equipped with one or more of our own designed and manufactured Granulators. Furthermore the WasteTech comes fully equipped with ventilator, sound silencers, waste separator, air filter and bag holder.

All WasteTech Units can be delivered with numerous options:

• Endless bags – TubeBag for continuous operation
• Height extension for more volume in the bag
• Level sensor for full bag
• Antistatic bars for removal of static electricity from the material processed
• Non-stick inside coating and oil system for handling adhesive materials
• Oil system for handling adhesive materials
• Frequency converter for adjusting suction power
• Other types of filter systems, including automatic self-cleaning filter
• Compactor for compacting the waste – e.g. our WasteCompactor
• More Granulators with all Granulators outside the cabinet

The WasteTech is a unique unit, which keeps your production going by providing efficient waste handling. Moreover, the WasteTech can help you prepare your waste for recycling as part of your circular economy plans.

Lundberg Tech also installs waste handling systems around the world in which the All-in-one Units form the collection unit for the materials that should be recycled. This is often done in combination with a Central System handling the material where recycling is not currently possible.

Special feeder and Granulator combination

The WasteFlex Unit is a Lundberg Tech special developed combination of a feeder and Granulator integrated into in an All-in-one Unit. This unit is able to handle bigger pieces of waste by grabbing the waste and deliver the waste into the Granulator, without the material blocking the Granulator.

The Lundberg Tech Granulator is cutting the waste material into small pieces. The small pieces of waste by vacuum are then transported to the collection bag. The waste handled in the WasteFlex Unit is typically material used for wrapping of pallets, for bulk packaging or protection of surfaces of different plates. The waste material is normally paper, plastic or textile.

The WasteFlex Unit comes in two different sizes depending on waste size volume and capacity.

When choosing a WasteFlex Unit to be part of your waste handling system some options are available:

• Holeshield in the Granulator with different sizes of holes to reduce the size of the cut pieces of waste
• Endless bags – TubeBag for continuous operation
• Level sensor for full bag
• Antistatic bars for removal of static electricity from the material processed
• Frequency converter for adjusting suction power
• Other types of filter systems, including automatic self-cleaning filter
• Compactor for compacting the waste – e.g., our WasteCompactor

One or more WasteFlex Modules consisting of feeder and Granulator can also be part of a Lundberg Tech Central System.

No doubt that the WasteFlex Unit form a new generation of units for waste handling in waste exhaust systems, which is fully supporting all the topics, which is today’s focus on productivity and circular economy by preparing the waste for recycling.

The Lundberg Tech WasteCompactor suits any needs

Our WasteCompactor is a screw auger waste compactor that works in tandem with our All-in-one series of waste collection units as well as our Central Systems.

The WasteCompactor ensures that waste captured and cut is compacted into either a “sausage style” TubeBag or directly into a container.

Benefits and features

• Efficient compaction of waste, for easy transport and storage (typical waste is compacted around 10-20% of the volume compared to non-compacted material)
• Endlessbag system
• Easy operation
• Continuous operation

What is a WasteCompactor?

The WasteCompactor can be used directly as an add-on to our All-in-one Units. It can also be part of a Central System – the WasteCompactor can be used where waste needs to be grouped in certain fractions.

The WasteCompactor is available in four different sizes:

• WasteCompactor 80
• WasteCompactor 250
• WasteCompactor 750
• WasteCompactor 1500

The number reflects the capacity of the unit in kg per hour.

The WasteCompactor series can be used for compaction of a wide range of different materials, like: Paper, plastic, rubber, textile, non-woven, film, self-adhesive material, release liner etc.

Redefining waste management in production environments!

The solution that eliminates the hassle of waste bins cluttering your production and warehouse floor thus transforms waste management in production environments. Designed to ease the way you handle waste, the WasteShredder (as part of a Lundberg Tech vacuum waste handling system) offers a seamless and efficient approach to waste reduction and disposal of separate waste items.

The WasteShredder is versatile, capable of reducing all types of waste generated in production environments into small, easily manageable pieces. Whether it is empty food packages, plastic waste, cardboard remnants, or any other debris, this powerful shredder can handle it all with ease.

What sets the WasteShredder apart is its seamless integration in Lundberg Tech’s vacuum waste handling systems. By using vacuum technology, the WasteShredder allows you to transport the shredded waste effortlessly to a centralised location, far away from the production area. No more laborious manual handling or reliance on traditional waste bins that take up precious production space and demand regular manual emptying.

The benefits of the WasteShredder are multifaceted. Firstly, it streamlines waste management, making it easy to dispose of production waste while promoting a cleaner and safer working environment. Secondly, by eliminating the need for waste bins on the production floor, you gain valuable space that can be better utilised for your core operations. Moreover, the reduction in manpower required to handle production waste translates to increased efficiency and cost savings. Furthermore, the WasteShredder streamlines the downsizing process of waste, making it simpler than ever to repurpose materials and give them a new lease on life.

Benefits and features

• Compact design, requiring limited floor space
• Size reduction of waste = less waste volume and transport costs
• Seamless integration with Lundberg Tech’s vacuum waste handling solutions
• Durable design and low maintenance
• Self-cleaning design ensures that waste is not stock inside the housing
• Reduces manual labour required for handling production waste
• Reduces the need for internal transport of waste

The WasteShredder is engineered with precision and built to last, ensuring reliable performance and durability for years to come. It is very user-friendly and has a low maintenance requirement.

Invest in a WasteShredder together with Granulator(s), an All-in-One Unit or a Central System to gain continuous waste handling.

The WasteShredder is very versatile. Below some usage examples:

• Empty trays / packages in food production companies, from starting up and running in packaging machines
• Cardboard boxes from unboxing products in production companies
• Cardboard boxes from shipping / receiving / warehouses
• Paper / cardboard waste from printing operations
• Waste at 3PL’s – Third-party logistics centers (internet shopping)
• Downsizing and transport of paper / plastic / cardboard in general

Cutting edge SheetCutter – efficient waste management

NEW SheetCutter 1100 and 1650 models.

The SheetCutter is a versatile modular Granulator. It excels in cutting paper, cardboard and plastic skeletons as well as matrixes generated from high-speed die cutting processes and thermoforming applications, accommodating widths of up to 1650 mm.

The cutting system of the SheetCutter is expertly crafted using a modular Granulator rotor/fixed knife system, with each module measuring 275 mm in length.

This system is incorporated into a housing, extending its functionality to cut wide webs of rigid materials, such as thermoformed and carton material.

By utilising the power of the modular Granulator system, the SheetCutter offers a robust solution for handling various types of waste materials, making it an invaluable addition to any production line.

The SheetCutter waste handling solution is carefully developed to deliver reliable performance and solid durability for your operation.

Benefits and features

• Efficiently designed to maximise space utilisation, requiring a minimal footprint
• Reducing the size of the waste results in decreased waste volume and lower transportation expenses
• Seamlessly integrates with Lundberg Tech’s vacuum waste handling solutions
• The design is built to withstand wear and tear, while requiring minimal maintenance
• The design includes a self-cleaning mechanism to prevent waste to accumulating inside the housing
• Reduces manual labour required for managing industrial waste disposal
• Reduces the requirement of internal waste transportation

With its user-friendly design and minimal maintenance requirements, the SheetCutter ensures seamless integration into your production line while minimising downtime.

By combining the SheetCutter with Lundberg Tech’s waste handling units, the All-in-one Units or a Central System, you can achieve a comprehensive waste handling solution that optimises efficiency throughout your operations.

From start to finish, Lundberg Tech supports you on your waste management journey. Our team of experts will provide guidance and assistance, ensuring that the SheetCutter seamlessly integrates into your production environment.